I started benchwork today. I’m using angle brackets from Home Depot; 16″ brackets along the east wall and 12″ brackets along the south and west walls. Sitting atop the brakets is a 1×3 pine ledger board that I cut down to 2″. I also cut 2×3 boards down to 2″ to mount to the brackets. The brackets are mounted to the studs using 2″ lag screws. Some of the brackets required shims to keep them level. The ledger board is screwed down with 1 5/8″ self tapping self setting screws.
I painted the ledger boards white. I plan to paint the complete underside of the benchwork. Not really worried about warping, I just want a nice clean looking surface below (of course it probably would have helped had I used nicer wood.)
- I over tensioned one lag screw to the point that it snapped the head off.
- I ran out of lag screws and had to go back to Home Depot mid-day for more.
- I hit an existing hole or maybe a knot hole in one stud and couldn’t get a good grip for the lag screw. To make things worse, the second lag screw hit a nail stop. I had to move that bracket.
- I’m using as much “scrap” wood as I can. I always have extra boards lying around and I want to use them up.
- I’ll be using as much “scrap” paint as I can. That’s where I’m getting the “white” paint for the underside of the layout.
- I’ll be using as much “scrap” hardware as I can. I had to buy the 2″ lag bolts, the 3″ ones I already have were overkill.
I need to cut two more boards to move on to the west wall. I’ll be placing two brackets on the west wall and spanning a six foot window with the ledger board and a parallel block to help stabilize this section.
The east and south walls have all brakets and ledgers in and will next mount wood to the brackets. I have these cut and predrilled, but they aren’t as pretty as I’d like them to be, I may need to do some new boards for this.